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General Information on Elastomer Materials |
BUNA "N"
Buna "N" is commonly referred to as a nitrile rubber, and is ASCO's
standard synthetic elastomer for accomplishing resilient-type seating or
sealing. It has excellent compatibility for most air, water and light
oil applications. It has a useful temperature range of 0F. ( - 18°C.) to
180°E (82°C.).
NEOPRENE
Neoprene is principally used as an external seal in refrigeration
applications. It is also utilized for oxygen service. It has a useful
temperature range of 0°E ( - 18°C.) to 180°E (82°C. ).
ETHYLENE PROPYLENE
Ethylene propylene is selected for applications which are above the Buna
"N" temperature range such as handling hot water and steam. Ethylene
propylene has an extremely wide range of fluid compatibility but has the
distinct disadvantage that it cannot be used with petroleum-based fluids
or fluids so contaminated (such as lubricated air). It has a useful
temperature range of—10°E ( - 23°C.) to 300°E ( 149°C. ).
Viton(R)*/FLUOREL,** ETC.
Viton(R) is a fluorocarbon elastomer which was primarily developed for
handling hydrocarbons such as jet fuels, gasolines, solvent, etc., which
normally caused detrimental swelling to Buna "N". Viton(R) has a high
temperature range similar to ethylene propylene but has the advantage of
being somewhat more resistant to "dry heat." Viton(R) has a rather wide
range of chemical compatibility. It has a useful temperature range of
0°E ( - 18°C.) to 350°E (177°C.).
TEFLON
Teflon and teflon with fillers are considered more of a plastic than a
resilient-type material. They are virtually unattached by any fluid.
Their temperature usage has ranged from discs for cryogenic valves to
discs for steam valves. They are not easily fabricated and are known to
have "cold flow" characteristics which may contribute to objectionable
leakage particularly on gases.
Material Selection Guide
Carbon Steel
Carbon Spring Temper Steel
SAE 1070-1090 high carbon blue tempered and polished spring steel is a
standard material for both rings and springs. It is the lowest cost
material and best suited for applications that have a protected
environment, as carbon steel corrodes if not lubricated or
atmospherically sealed. Additional corrosion protection can be added
with a special finish. Products are supplied with an oil dip finish
providing adequate protection for shipment and shelf storage. Carbon
steel is highly magnetic and is typically blue in color.
Stainless Steels
302 Stainless Steel
302 is the standard stainless steel for retaining rings. This widely
used material is specified because of its combination of corrosion
resistance and physical properties. 302 obtains its spring temper
condition by cold working. Though it is categorized as being a
nonmagnetic stainless, 302 becomes slightly magnetic as a result of cold
working. It is not hardenable by heat treatment. 302 has a silver-gray
color.
316 Stainless Steel
316 is also a standard material for retaining rings. Nearly identical in
physical properties and heat resistance to 302, 316 provides additional
corrosion resistance, particularly against pitting, due to its
molybdenum chemical content. 316 is generally used in food, chemical and
sea water applications. 316 has lower magnetism than 302. This stainless
grade is also not hardenable by heat treatment. 316 has a silver-gray
color.
17-7 PH/C Stainless Steel
Similar in corrosion resistance to type 302, this alloy is a standard
for wave springs. Spring properties are achieved by precipitation
hardening. As a Result, the material may be subjected to a temperature
of 650° F without a loss of spring properties. 17-7 PH C/CH-900 exhibits
magnetism similar to high carbon steel. After precipitation hardening,
17-7 has a blue to brown color, although atmosphere controlled heat
treatments provide a bright color.
Super Alloys
Inconel X-750
This nickel-chromium alloy is used most commonly in high temperature and
corrosive environments. Two tempers exists, the most common Inconel
X-750 is precipitation heat treated to a spring temper condition. In
this state, it has temperature resistance to 700° F. The National
Association of Corrosion Engineers (NACE) approves this hard temper to
Specification MR-01-75 (Rc 50 maximum) for spiral retaining rings and
wave / compression springs. #1 temper has a lower tensile strength but
provides temperature protection to 1000° F. Both spring temper and #1
temper may be heat treated in either an open air or atmosphere
controlled furnace. Open air heat treatment may produce oxidation which
often results in a black ash residue. An atmosphere controlled
environment eliminates oxidation and produces a component with no
residue. Rings and springs manufactured from Inconel have a blue /
silver-gray color and exhibit no magnetism.
A286 Alloy
In applications up to 1000° F, this alloy exhibits similar properties to
Inconel X-750 spring temper. Its spring temper condition is obtained by
precipitation hardening. This material exhibits no magnetism and has a
blue / silver-gray color.
Elgiloy
Known for its excellent resistance to corrosive environments, elevated
temperature resistance and high strength. Elgiloy exhibits no-magnetism
and is blue / brown in color as a result of heat treatment.
Coppers
Beryllium Copper Alloy #25
This alloy produces excellent spring properties due to a combination of
low modulus of elasticity and high ultimate tensile strength. The alloy
gains its physical properties by precipitation hardening. Beryllium
copper is non-magnetic. Its electrical conductivity is about 2-4 times
as great as phosphor bronze.
Phosphor Bronze, Grade A
Phosphor bronze offers electrical conductivity and fair spring
properties. It is purchased in spring temper condition to maximize
spring characteristics. Phosphor bronze is hardenable only by cold
working. This material is nonmagnetic.
TYPE 316 STAINLESS STEEL
Type 316 is a molybdenum-bearing grade. This addition gives the better
overall corrosion resistance properties than type 304 and higher creep
strength at elevated temperatures. Type 316 gives useful service at room
temperature in sulphuric acid of concentration of lower than 15% and
higher than 85%. It also resists chloride attack and is often selected
for use in marine atmospheres.
Type 316L with its .03 maximum carbon content is used in applications
where it is not possible to anneal after welding and where maximum
corrosion resistance is required.
Corrosion Resistance: Good resistance to a wider range of chemicals than
type 304. Highly resistant to the complex sulphur compounds used in pulp
and paper processing. Also resists attack of marine and corrosive
industrial atmospheres.
Heat Resistance: Good oxidation resistance in intermittent service to
1600°F and in continuous service to 1700°F. Continuous use of 316 in 800
– 1575°F range not recommended but often performs well in temperatures
fluctuating above and below this range. Type 316L is more resistant to
carbide precipitation and can be used in the above temperature range.
Heat Treatment: Annealing – heat to 1850 - 2050°F and cool rapidly.
These grades cannot be hardened by thermal treatment.
Welding: Good characteristics suited to all standard methods. Use Type
316, 316L filler rods or electrodes depending on application. Welded
sections in Type 316 require post-weld annealing for maximum corrosion
resistance. This is not required if Type 316L is used.
TYPICAL APPLICATIONS: The list of applications for this general-purpose
grade is very extensive and includes,
Pulp & Paper Equipment Dairy & Brewery Heat Exchangers Fittings,
Food Applications Pharmaceutical Equipment Photographic Developing
Equipment,
Exterior Architectural Components in marine coastal areas Dyeing
equipment
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