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The bonnet of a control valve
is that part of the body assembly through which
the valve plug stem or rotary shaft moves. On
globe or angle bodies, it is the pressure
retaining component for one end of the valve
body. The bonnet normally provides a means of
mounting the actuator to the body and houses the
packing box. Generally rotary valves do not have
bonnets. (On some rotary-shaft valves, the
packing is housed within an extension of the
valve body itself, or the packing box is a
separate component bolted between the valve body
and bonnet.) On a typical globe-style control
valve body, the bonnet is made of the same
material as the valve body or is an equivalent
forged material because it is a
pressure-containing member subject to the same
temperature and corrosion effects as the body.
Several styles of valve body-to-bonnet
connections are illustrated. The most common is
the bolted flange type shown in figure 3-15
showing a bonnet with an integral flange and
figure 3-3 showing a bonnet with a separable,
slip-on flange held in place with a split ring.
The bonnet used on the high pressure globe valve
body in figure 3-4 is screwed into the valve
body.
Figure 3-9 is typical of rotary-shaft
control valves where the packing is housed
within the valve body and a bonnet is not used.
The actuator linkage housing is not a
pressure-containing part and is intended to
enclose the linkage for safety and environmental
protection. On control valve bodies with cage-
or retainer-style trim, the bonnet furnishes
loading force to prevent leakage between the
bonnet flange and the valve body and also
between the seat ring and the valve body. The
tightening of the body-bonnet bolting compresses
a flat sheet gasket to seal the body-bonnet
joint, compresses a spiral-wound gasket on top
of the cage, and compresses another flat sheet
gasket below the seat ring to provide the seat
ring-body seal. The bonnet also provides
alignment for the cage, which in turn guides the
valve plug, to ensure proper valve plug stem
alignment with the packing. As mentioned, the
conventional bonnet on a globe-type control
valve houses the packing. The packing is most
often retained by a packing follower held in
place by a flange on the yoke boss area of the
bonnet (figure 3-15). An alternate packing
retention means is where the packing follower is
held in place by a screwed gland (figure 3-3).
This alternate is compact, so it is often used
on small control valves; however, the user
cannot always be sure of thread engagement.
Therefore, caution should be used in adjusting
packing compression when the control valve is in
service. Most bolted-flange bonnets have an area
on the side of the packing box which can be
drilled and tapped. This opening is closed with
a standard pipe plug unless one of the following
conditions exists: It is necessary to purge the
valve body and bonnet of process fluid, in which
case the opening can be used as a purge
connection. The bonnet opening is being used to
detect leakage from the first set of packing or
from a failed bellows seal.
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